54311726 Alipastor Filter Factory Supply Compressor Oil Separator

54311726 Ingersoll Rand Oil-Gas Separator Filter – Precision Filtration for Screw Compressors

Product Overview

The 54311726 is a genuine Ingersoll Rand oil-gas separator filter designed specifically for IR series screw air compressors, serving as a critical component to maintain clean, dry compressed air output and optimize system efficiency. Engineered with advanced multi-layer filtration technology, it effectively removes oil mist, aerosols, and solid contaminants from compressed air, ensuring compliance with strict air quality standards while extending the lifespan of downstream equipment.

Technical Specifications

• Filtration Efficiency: Achieves 99.97% separation efficiency for oil mist (0.1μm nominal rating), reducing oil carryover to ≤3ppm in the compressed air stream—meeting ISO 8573-1 Class 1 standards for clean air.

  
  

• Initial Pressure Drop: ≤0.02MPa, minimizing energy loss during air compression and reducing operational costs.

  
  

• Service Life: Rated for 3,500–4,000 operating hours under normal conditions (adjustable based on air quality and usage intensity).

  
  

• Operating Temperature: Suitable for temperatures ranging from -20°C to +100°C, accommodating diverse industrial environments.

  
  

• Compatibility: Optimized for Ingersoll Rand R-series and GA-series compressors (e.g., R4-11i, GA110-250), with dimensions matching OEM specifications for seamless integration.

  
  

Material & Design Features

• Filter Media: Constructed with multi-layer borosilicate glass fiber (imported from HV&Lydall, a leading supplier of industrial filtration materials) to ensure high dirt-holding capacity and consistent performance. The media is designed to capture 99.9% of oil mist and aerosols while allowing clean air to pass through efficiently.

  
  

• Housing: Manufactured from corrosion-resistant 304 stainless steel, providing durability against harsh chemicals, moisture, and mechanical stress. The housing is engineered to withstand high pressures and temperatures, ensuring long-term reliability.

  
  

• Sealing System: Features a dual O-ring design (FDA-approved silicone) to prevent air leaks and oil contamination, ensuring airtight operation and maintaining air quality.

  
  

• Maintenance Indicators: Integrated visual differential pressure gauge (color-coded: green=normal, yellow=warning, red=replace) for easy monitoring of filter status, allowing operators to schedule replacements proactively.

  
  

Performance Benefits

• Energy Savings: The low initial pressure drop reduces compressor workload, cutting energy consumption by up to 15% compared to generic filters. This translates to significant cost savings over the filter’s lifespan, especially for high-volume compressed air users.

  
  

• Equipment Protection: Prevents oil contamination of downstream components (e.g., air dryers, pneumatic tools), extending their service life by 25–30%. This reduces the frequency of repairs and replacements for critical equipment, further lowering operational costs.

  
  

• Air Quality Compliance: Meets ISO 8573-1 Class 1 standards for oil content (≤0.01mg/m³), ensuring suitability for sensitive applications like food processing, electronics manufacturing, and pharmaceutical production. This helps companies meet regulatory requirements and maintain product quality.

  
  

Usage & Maintenance Guidelines

• Installation: Turn off the compressor, relieve system pressure (confirm pressure gauge is 0), and replace the filter in accordance with Ingersoll Rand’s service manual. Use only genuine 54311726 filters to avoid voiding warranties.

  
  

• Monitoring: Check the differential pressure gauge weekly; replace the filter when the indicator turns red (typically at 3,500 hours) or if pressure drop exceeds 0.15MPa. Regular monitoring ensures optimal performance and prevents unexpected downtime.

  
  

• Storage: Store unused filters in a cool, dry place away from direct sunlight to preserve filter media integrity. Proper storage prevents degradation of the filter media, ensuring it performs as intended when installed.

  
  

Consequences of Delayed Replacement

• Reduced Efficiency: Clogged filters increase pressure drop, forcing the compressor to work harder and consume more energy (up to 20% increase in electricity costs). This not only raises operational expenses but also reduces the compressor’s overall efficiency.

  
  

• Equipment Damage: Excess oil carryover contaminates downstream components (e.g., air dryers, pneumatic tools), leading to costly repairs (e.g., air dryer failure, pneumatic tool corrosion). In severe cases, oil contamination can cause compressor shutdowns, resulting in lost production time and revenue.

  
  

• Production Downtime: Contaminated air can cause product defects (e.g., in food packaging, electronics) or equipment malfunctions, resulting in lost productivity and revenue. For example, a single hour of downtime in a high-volume manufacturing plant can cost tens of thousands of dollars in lost output.

  
  

Warranty & Support

• Backed by a 12-month limited warranty (extendable to 24 months with registered purchase), providing peace of mind for operators.

  
  

• Ingersoll Rand’s global service network offers technical support and replacement services for the 54311726 filter, ensuring prompt assistance when needed.

  
  

Conclusion

The 54311726 oil-gas separator filter is a vital component for Ingersoll Rand screw air compressors, ensuring clean, dry air output and optimal system performance. Its advanced filtration technology, durable design, and energy-saving benefits make it a preferred choice for businesses seeking to reduce operational costs and maintain product quality. By following the recommended usage and maintenance guidelines, operators can maximize the filter’s lifespan and avoid the costly consequences of delayed replacement.