DC3085 Air Compressor Oil and Gas Separation Filter element

DC3085 Industrial Air Compressor Oil-Gas Separator Filter – General Industrial & Energy Sector Guardian

Engineered for general industrial and energy sector compressors—separating high-temp (120–160°C) oil mist, vaporized lubricants, and fine particulates from compressed air in 24/7 operations—the DC3085 delivers 99.98% oil separation efficiency at ≥0.3 microns. It eliminates oil carryover to protect downstream pneumatic tools, sensors, and processes, ensuring clean air for manufacturing, power generation, and HVAC systems while preventing oil sludge buildup in the compressor.

Rapid Maintenance for Continuous Operations

Designed for tool-free swaps: A quarter-turn bayonet latch and color-coded polycarbonate window (green→yellow→red) enable instant saturation checks. A built-in differential pressure sensor alerts 72h pre-clogging, with replacements taking <5 minutes. Its borosilicate glass fiber-PET composite membrane resists oil swelling, paired with a galvanized steel housing (vibration dampeners) for durability in harsh environments.

Consequences of Delayed Replacement

Clogged filters allow oil mist into downstream systems: Pneumatic tool wear rises 30% (repairs: 4k–10k). Pressure drop increases 28%, hiking energy use by 8%; sludge accelerates compressor bearing failure (repairs: 6k–14k). Worst-case: Unplanned shutdown halts production, costing $12k+/hour in lost output. Oil life shortens by 40%.

With a 4,500-hour lifespan (35% longer than standard separators) and compatibility with 40–120 HP compressors (e.g., Sullair LS 16), it cuts TCO via energy savings. Backed by a 24-month industrial warranty.