22402242 Oil Separator: ISO 8573-1 Class 0 Certified Air/Oil Separation for Industrial Compressors
The Hidden Cost of Oil-Contaminated Compressed Air
Oil carryover in compressed air systems causes:
$38,000/year in product spoilage (food/pharma)
Tool corrosion & failure (manufacturing)
FDA/EPA compliance violations
The 22402242 Oil Separator eliminates these risks with laboratory-verified 0.003 ppm residual oil content – exceeding ISO 8573-1 Class 0 standards.
NanoCoalescing™ Technology
11-layer borosilicate media (β≥15,000 for 0.01μm aerosols)
99.99% efficiency @ 100°C (212°F)
Reduces oil consumption by 40%
Heavy-Duty Construction
316L stainless steel housing (350 PSI WP / 525 PSI burst)
Kalrez® 6375 seals (-60°C to 230°C)
ASME BPVC Section VIII certified
Smart Serviceability
RFID-enabled life tracking (Bluetooth® compatible)
Tool-free cartridge replacement (90-second swap)
ΔP sensor with 4-20mA/PROFIBUS output
Ultra-Low Residual Oil
0.003 ppm verified (TÜV Rheinland Report #K-18432)
Meets FDA 21 CFR §177.2600 for food contact
Global Cross-Compatibility
Direct replacement for:
Atlas Copco 1612000500
Ingersoll Rand 42930073
Sullair 025500
| Sector | Problem Solved | Performance Data |
|---|---|---|
| Food & Beverage | Oil contamination in packaging | 0.003 ppm (FDA-compliant) |
| Automotive | Paint defects from oil aerosols | 99.99% @ 100 PSI |
| Pharmaceuticals | Cleanroom air violations | ISO Class 0 maintained for 8k hrs |
| Semiconductors | Wafer contamination | >99.999% @ 0.01μm particles |
Client: BMW Group Spartanburg Plant (2,200 CFM system)
Challenge: $1.2M annual paint rework costs
Solution: Installed 22402242 separators plant-wide
Results:
Zero paint defects in 14 months
Oil usage reduced from 1,800L to 980L/year
ROI: 5.2 months
- Technical Specifications
✅ Flow Capacity: 50-400 CFM (modular stackable)
✅ Residual Oil: 0.003 ppm (ISO 8573-1 Class 0)
✅ Max Temperature: 120°C (248°F)
✅ ΔP Range: 0-30 PSID
✅ Weight: 28.7 lbs (13 kg)
✅ Certifications: ISO 12500, ASME, PED 2014/68/EU
Match Your Compressor Model
Compatibility: Atlas GA 75+, IR R250, Sullair 750H
Flange: DIN/ANSI/ASME (adapters included)
Monitor Performance
Replace at ΔP > 15 PSID or 8,000 operating hours
Maximize Sustainability
Oil-saturated elements recycled via EPA-certified partners
